WWTP Expansion at the Jim Beam Production Plant

The wastewater treatment components at the Booker Noe plant in Boston, Kentucky, was nearing its hydraulic and contaminant loading limits. To address this, GPD developed a comprehensive Facility Plan that assessed each aspect of the treatment process, evaluated the sanitary sewer system, and examined the incoming electrical service. This analysis allowed us to identify plant upgrades that could be implemented in phases.

Our recommendations focused on selectively upgrading system components to see that spirit production could meet consumer demands without the need to “over-size” the plant. Given the proximity of the production facility to the wastewater treatment plant—just across KY SR61—we designed two 24-inch steel casing pipe borings for the sanitary force main and electrical conduits.

GPD managed the design and permitting process and acted as the Owner’s Representative during the construction phase. Our design provided flood resiliency by elevating buildings and equipment and raising roadway berms in and around the facility. We successfully obtained permits from the CSX Railroad, the Kentucky Division of Water, the Kentucky Transportation Cabinet, and Nelson County, KY.

Wastewater Engineering

Owner's Representative for Construction Phase

CSX, KYTC, KDOW, and County Permitting

Our Facility Plan assessed every aspect of the wastewater treatment process to optimize performance and efficiency.

We designed the outer embankment to reduce flooding and aid equalization in the wastewater treatment system; a robust natural element that supports fish, eagles, and other wildlife habitat.

Strategic recommendations allowed for selective upgrades, so the plant meets rising consumer demands through optimized expansion.

Upgrading system components strategically allowed for improved functionality without over-sizing the plant.

Our recommendations supported environmentally sustainable operations while enhancing the plant’s capacity.

Our Facility Plan was designed to adapt to growing production needs while maintaining environmental standards.